Mandrels
Our Mandrel Manufacturing Services provide device manufacturers with low volume and short lead time fabrication of custom geometry mandrels. These high precision, tight tolerance mandrels can be made in a wide range of materials with optional coatings. We are a single source supplier for R&D mandrels and production mandrels to support all thermal processing equipment.
Features.
- Profiles less than 0.005”
- Tight tolerance ±0.0002”
- Complex features – tapers, steps, oval D’s
- Surface finish down to 4µ
- Multi-piece assemblies
- Certified with state-of-the-art optical inspection equipment
- Common Materials: Nitinol, Stainless steel, Tool steel, Brass
- Common Coatings: PFOA-free PTFE, Parylene
Applications
Taper/Conical
Tapered or conical tips are a standard configuration for many catheter applications, but don’t let their simple shape fool you. Their precise external and internal geometric configurations are designed for specific functions, and they require a precise, repeatable process to be formed accurately. A wide variation in tube sizes, tip configurations and polymer choices add extra layers of complexity to the tip forming process. Vante and PlasticWeld diverse equipment options provide you with unmatched versatility to meet your specific production challenges.
- Tube OD Range: Tube sizes ranging from 2Fr up to 45Fr
- Geometry Configurations: Including thin-walled tips, profiled ID transitions, thick walled and stepped OD’s.
- Taper Lengths: Tip lengths ranging from 1mm up to 90mm
- Materials: All thermoplastic polymers can be formed: including LDPE, HDPE, PE copolymers, PP, PU & PU blends, PEBAX, FEP, and many others.
- Standard Machine Configurations: 1-up, 2-up and 4-up systems depending on project details.
- Customized tooling enhancements to provide precise positioning of critical internal features
Contact us about your application
Closed End Tip
Closed end tips are a standard configuration for many catheter applications, but don’t let their simple shape fool you. Their precise external geometric configurations are designed for specific functions, and they require a precise, repeatable process to be formed accurately. A wide variation in tube sizes, tip configurations and polymer choices add extra layers of complexity to the tip forming process. Vante and PlasticWeld diverse equipment options provide you with unmatched versatility to meet your specific production challenges.
- Tube OD Range: Tube sizes ranging from 2Fr up to 45Fr
- Geometry Configurations: Including thin-walled tips, profiled ID transitions, thick walled and stepped OD’s.
- Taper Lengths: Tip lengths ranging from 1mm up to 90mm
- Materials: All thermoplastic polymers can be formed: including LDPE, HDPE, PE copolymers, PP, PU & PU blends, PEBAX, FEP, and many others.
- Standard Machine Configurations: 1-up, 2-up and 4-up systems depending on project details.
- Customized tooling enhancements to provide precise positioning of critical internal features
Contact us about your application
Neckdown
Neckdown tips are often used as an intermediate step to facilitate location of marker bands or other features in many catheters. Their precise external and internal geometric configurations are designed for consistent and reliable fitment to other components. They require a precise, repeatable process to be formed accurately. A wide variation in tube sizes, tip configurations and polymer choices add extra layers of complexity to the tip forming process. Vante and PlasticWeld diverse equipment options provide you with unmatched versatility to meet your specific production challenges.
- Tube OD Range: Tube sizes ranging from 2Fr up to 45Fr
- Geometry Configurations: Including thin-walled tips, profiled ID transitions, thick walled and stepped OD’s.
- Taper Lengths: Tip lengths ranging from 1mm up to 15mm
- Materials: All thermoplastic polymers can be formed: including LDPE, HDPE, PE copolymers, PP, PU & PU blends, PEBAX, FEP, and many others.
- Standard Machine Configurations: 1-up, 2-up and 4-up systems depending on project details.
- Customized tooling enhancements to provide precise positioning of critical internal features
Contact us about your application
Tip and End Forming
Tip and End Forming
Non-symmetrical tips are becoming a standard configuration for many advanced catheter applications. Their precise, unique external geometric configurations are designed for specific functions, and they require a precise, repeatable process to be formed accurately. A wide variation in tube sizes, tip configurations and polymer choices add extra layers of complexity to the tip forming process. Vante and PlasticWeld diverse equipment options provide you with unmatched versatility to meet your specific production challenges.
- Tube OD Range: Tube sizes ranging from 4Fr up to 45Fr
- Geometry Configurations: Including thin-walled tips, profiled ID transitions, thick walled and stepped OD’s.
- Taper Lengths: Tip lengths ranging from 1mm up to 25mm
- Materials: All thermoplastic polymers can be formed: including LDPE, HDPE, PE copolymers, PP, PU & PU blends, PEBAX, FEP, and many others.
- Standard Machine Configurations: 1-up, 2-up and 4-up systems depending on project details.
- Customized tooling enhancements to provide precise positioning of critical internal features
Contact us about your application
Radius Tip
Radius tips are a standard configuration for many catheter applications, but don’t let their simple shape fool you. Their precise external and internal geometric configurations are designed for specific functions, and they require a precise, repeatable process to be formed accurately. A wide variation in tube sizes, tip configurations and polymer choices add extra layers of complexity to the tip forming process. Vante and PlasticWeld diverse equipment options provide you with unmatched versatility to meet your specific production challenges.
- Tube OD Range: Tube sizes ranging from 2Fr up to 45Fr
- Geometry Configurations: Including thin-walled tips, profiled ID transitions, thick walled and stepped OD’s.
- Taper Lengths: Tip lengths ranging from 1mm up to 10mm
- Materials: All thermoplastic polymers can be formed: including LDPE, HDPE, PE copolymers, PP, PU & PU blends, PEBAX, FEP, and many others.
- Standard Machine Configurations: 1-up, 2-up and 4-up systems depending on project details.
- Customized tooling enhancements to provide precise positioning of critical internal features
Contact us about your application
Angle Tip
Angle tips are a standard configuration for many catheter applications, but don’t let their simple shape fool you. Their precise external and internal geometric configurations are designed for specific functions, and they require a precise, repeatable process to be formed accurately. A wide variation in tube sizes, tip configurations and polymer choices add extra layers of complexity to the tip forming process. Vante and PlasticWeld diverse equipment options provide you with unmatched versatility to meet your specific production challenges.
- Tube OD Range: Tube sizes ranging from 10Fr up to 45Fr
- Geometry Configurations: Including thin-walled tips, thick walled and stepped OD’s.
- Taper Lengths: Tip lengths ranging from 1mm up to 20mm
- Materials: Typical polymers include PVC, HDPE, LDPE and Pebax.
- Standard Machine Configurations: 1-up, 2-up and 4-up systems depending on project details.
- Customized tooling enhancements to provide precise positioning of critical internal features
Contact us about your application
Multi-Lumen
A growing number of advanced catheter applications utilize multiple lumens in a tube. Tips are designed to close off some lumens while keeping others open. Their precise external and internal geometric configurations are designed for specific functions, and they require a precise, repeatable process to be formed accurately. A wide variation in tube sizes, tip configurations and polymer choices add extra layers of complexity to the tip forming process. Vante and PlasticWeld diverse equipment options provide you with unmatched versatility to meet your specific production challenges.
- Tube OD Range: Tube sizes ranging from 2Fr up to 45Fr
- Geometry Configurations: Including thin-walled tips, profiled ID transitions, thick walled and stepped OD’s.
- Taper Lengths: Tip lengths ranging from 1mm up to 90mm
- Materials: All thermoplastic polymers can be formed: including LDPE, HDPE, PE copolymers, PP, PU & PU blends, PEBAX, FEP, and many others.
- Standard Machine Configurations: 1-up, 2-up and 4-up systems depending on project details.
- Customized tooling enhancements to provide precise positioning of critical internal features
Contact us about your application
Soft Tip
Soft, bonded tips are a standard configuration for many catheter applications. Their precise external and internal geometric configurations, along with the need for a securely bonded interface, are critical to proper functioning of the catheter and patient comfort. Soft tips require a precise, repeatable process to be formed accurately and reliable, maximum strength bonding. A wide variation in tube sizes, tip configurations and polymer choices add extra layers of complexity to the tip forming process. Vante and PlasticWeld diverse equipment options provide you with unmatched versatility to meet your specific production challenges.
- Tube OD Range: Tube sizes ranging from 2Fr up to 45Fr
- Geometry Configurations: Including thin-walled tips, profiled ID transitions, thick walled and stepped OD’s.
- Taper Lengths: Tip lengths ranging from 1mm up to 15mm
- Materials: Most thermoplastic polymers can be formed: including PU & PU blends, PEBAX and many others.
- Standard Machine Configurations: 1-up, 2-up and 4-up systems depending on project details.
- Customized tooling enhancements to provide precise positioning of critical internal features
Contact us about your application
Sheath Tip
Sheath tips have special configuration requirements to assure proper functioning of the device. Their precise external and internal geometric configurations are designed for specific functions, and they require a precise, repeatable process to be formed accurately. A wide variation in tube sizes, tip configurations and polymer choices add extra layers of complexity to the tip forming process. Vante and PlasticWeld diverse equipment options provide you with unmatched versatility to meet your specific production challenges.
- Tube OD Range: Tube sizes ranging from 2Fr up to 45Fr
- Geometry Configurations: Including thin-walled tips, profiled ID transitions.
- Taper Lengths: Tip lengths ranging from 1mm up to 15mm
- Materials: All thermoplastic polymers can be formed: including LDPE, HDPE, PE copolymers, PP, PU & PU blends, PEBAX, FEP, and many others.
- Standard Machine Configurations: 1-up, 2-up and 4-up systems depending on project details.
- Customized tooling enhancements to provide precise positioning of critical internal features
Contact us about your application
Dilator Tip
Dilator tips require precise external and internal geometric configurations to perform properly. A wide variation in tube sizes, tip configurations and polymer choices add extra layers of complexity to the tip forming process. Vante and PlasticWeld diverse equipment options provide you with unmatched versatility to meet your specific production challenges.
- Tube OD Range: Tube sizes ranging from 2Fr up to 45Fr
- Geometry Configurations: Including thin-walled tips, profiled ID transitions, thick walled and stepped OD’s.
- Taper Lengths: Tip lengths ranging from 1mm up to 90mm
- Materials: All thermoplastic polymers can be formed: including LDPE, HDPE, PE copolymers, PP, PU & PU blends, PEBAX, FEP, and many others.
- Standard Machine Configurations: 1-up, 2-up and 4-up systems depending on project details.
- Customized tooling enhancements to provide precise positioning of critical internal features
Contact us about your application
IV Tips
IV tips are a standard and sometimes challenging catheter application. Their relatively small size and ultra thin-walled tubing creates a difficult challenge for most tipping platforms. Their precise external and internal geometric configurations are designed for specific functions, and they require a precise, repeatable process to be formed accurately. Vante and PlasticWeld diverse equipment options provide you with unmatched versatility to meet your IV tip production challenges.
- Tube OD Range: Tube sizes ranging from 22ga and up
- Geometry Configurations: Including thin-walled tips, profiled ID transitions
- Taper Lengths: Tip lengths ranging from 1mm up to 10mm
- Materials: Polymers generally include PTFE.
- Standard Machine Configurations: 1-up, 2-up and 4-up systems depending on project details.
- Customized tooling enhancements to provide precise positioning of critical internal features
Contact us about your application
Guidewire Tip
Guidewire tips can be a challenge to produce. The combination of wire core and thin external polymer sheath, along with precise external shapes require a precise, repeatable process to be formed accurately. A wide variation in sizes, tip configurations and polymer choices add extra layers of complexity to the tip forming process. Vante and PlasticWeld diverse equipment options provide you with unmatched versatility to meet your specific production challenges.
- OD Range: OD sizes ranging from 0.014” and larger
- Geometry Configurations: Including rounded tips
- Tip Lengths: Tip lengths ranging from 1mm and longer
- Materials: Polymers usually include: PU & PU blends, PEBAX and others.
- Standard Machine Configurations: 1-up, 2-up and 4-up systems depending on project details.
Contact us about your application
CVC
CVC tips require precise external geometric configurations, along with the need for a securely bonded interface, are critical to proper functioning of the catheter. They require a precise, repeatable process to be formed accurately and while providing reliable, maximum strength bonds. A wide variation in tube sizes, tip configurations and polymer choices add extra layers of complexity to the tip forming process. Vante and PlasticWeld diverse equipment options provide you with unmatched versatility to meet your specific production challenges.
- Tube OD Range: Tube sizes ranging from 2Fr and larger
- Geometry Configurations: standard radius tip thermally bonded to main catheter shaft
- Taper Lengths: Tip lengths ranging from 1mm up to 15mm
- Materials: Most thermoplastic polymers can be formed: including PU & PU blends, PEBAX and many others.
- Standard Machine Configurations: 1-up, 2-up and 4-up systems depending on project details.
Contact us about your application
Urinary
Urinary tips are a specialized subset of closed end tips. Their precise external geometric configurations are designed for specific functions, and they require a precise, repeatable process to be formed accurately while providing an ultra-smooth exterior surface to maximize patient comfort. A wide variation in tube sizes, along with a number of tip configurations and polymer choices adds extra layers of complexity to the tip forming process. Vante and PlasticWeld diverse equipment options provide you with unmatched versatility to meet your specific production challenges.
- Tube OD Range: Tube sizes ranging from 5Fr up to 24Fr
- Geometry Configurations: Including standard bullet tips, Coude, Tiemann and open tip configurations.
- Taper Lengths: Tip lengths ranging from 1mm up to 25mm
- Materials: Thermoplastic polymers typically include PVC and PU.
- Standard Machine Configurations: 1-up, 2-up and 4-up systems depending on project details.
Contact us about your application
Angiographic
Angioraphic tips require precise external geometric configurations, along with the need for a securely bonded interface, are critical to proper functioning of the catheter. They require a precise, repeatable process to be formed accurately and while providing reliable, maximum strength bonds. A wide variation in tube sizes, tip configurations and polymer choices add extra layers of complexity to the tip forming process. Vante and PlasticWeld diverse equipment options provide you with unmatched versatility to meet your specific production challenges.
- Tube OD Range: Tube sizes ranging from 2Fr up and larger
- Geometry Configurations: standard radius tip thermally bonded to main catheter shaft
- Taper Lengths: Tip lengths ranging from 1mm up to 15mm
- Materials: Most thermoplastic polymers can be formed: including PU & PU blends, PEBAX and many others.
- Standard Machine Configurations: 1-up, 2-up and 4-up systems depending on project details.
Contact us about your application
Tracheal
Tracheal tips are a specialized subset of angle tips. Their precise external and internal geometric configurations are designed for specific functions, and they require a precise, repeatable process to be formed accurately. A wide variation in tube sizes, tip configurations and polymer choices add extra layers of complexity to the tip forming process. Vante and PlasticWeld diverse equipment options provide you with unmatched versatility to meet your specific production challenges.
- Tube OD Range: Tube sizes ranging from 10Fr up to 45Fr
- Geometry Configurations: angled ends, straight ends with radiused edges
- Taper Lengths: Tip lengths ranging from 1mm up to 20mm
- Materials: Typical polymers include PVC.
- Standard Machine Configurations: 1-up, 2-up and 4-up systems depending on project details.
Customized tooling enhancements to provide precise positioning of critical internal features
Contact us about your application